carbon fibers
What are Carbon Fibers?
A Carbon Fiber is a fibrous carbon material having a micro graphite
crystal structure made by fibrillation of Acrylic resin, a well
known textile material, or from oil/coal pitch and then by being
given a certain heat treatment.
Properties of Carbon Fibers :
1)As Carbon Fibers are very fine in nature and moreover easily breakable by stretching (by less than 2% elongation), the fibers can easily be made fuzz.
2)As most Carbon Fibers have high elastic modulus and is very fine in nature, micro fiber tends to stick to human skins or mucous membranes causing pains or itch.
3)As Carbon Fibers have electric conductivity, fly or waste yarn can cause a short-circuit at electric lines.
4)As Carbon Fibers are solid-structured carbon and consequently are hard to be burned.
5-As carbon itself is thought to have good compatibility with human body tissues, Carbon Fibers or composites of the fibers are largely used as artificial human body parts.
2-Usage of Carbon Fibers:
Carbon Fiber customers have developed wide varieties of usage of the fibers making best use of the fibers' favorable properties as presented below. Another favorable point is that JCMA member companies are able to offer wide range of assortments of fiber performances as attained by using different raw materials and by applying different processes under different processing conditions.
2-1: Application to Electronics and Industrial Equipment
Usage of chopped Carbon Fibers to make composite with other resins
such as nylon or polycarbonate is growing too in order to get higher
performances. Carbon Fibers added to resins by 10Ůž`60% makes it
possible to reduce weight of plastic parts or to reduce their
thickness because of its superior mechanical performances.
And the electric conductivity of Carbon Fibers makes it possible to
give such additional performance to plastic material as to
preventing static load and to shielding from electromagnetic
interferences.
2-2:Application to Arifcraft and Aerospase
Manufacturers of not only commercial airplanes but also military
aeroplanes and helicopters have developed various usage of composite
material. In every case, objectives of using of composite material
have been to reduce weight of planes and to have highly performing
flying machines. Composite material also has contributed to those
secondary objectives as saving of assembling manpower.
Airplane manufacturers now plan to expand use of CFRP. Airbus's
A380s, the new wide-body plane, and Boeing's Sonic Cruisers shall be
the state of the art examples. Use of CFRP for airplane parts will
be developed further and further toward the future.
Application to Aerospace
In aerospace field, which demands material light in weight and of
high rigidity, the H-IIA rocket adopts CFRP parts.
The black one on the photo:
the intermediate section of the main body
The white one at the top on the photo:
the top cap of the main body made partly of FRP
The white motor case one on the photo:
made wholly of CFRP
2-3:Application to Building and Civil Engineering
In buildings and civil engineering field, the reinforcement of
structures among others is the first area of application of Carbon
Fibers with favored advantages of lightweight and high strength.
To increase durability of concrete structures such as bridges by
covering them with Carbon Fiber sheets is being recognized as an
effective reinforcement measure to increase resistance against
earthquakes.
2-4: Application to Medial and General Industrial
At the medical worksite, CFRP is widely used for X-ray inspection
equipment making use of its X-ray permeability. Furthermore, CFRP is
used for surgical outfits such as artificial legs and braces
utilizing its mechanical features.
Recently Carbon Fiber composites are used for various parts for
general industrial machinery.
Electric floor heating system using Carbon Fiber as heating device.
2-5:Application to Sports and Recreations
As Carbon Fibers' superior performances, high specific tensile
strength and specific modulus modulus, become familiar, sporting
goods manufacturers have endeavored to make use of the fibers for
basic material of their final products.
Usage | Special Features of Carbon Fiber Utilized | |||
Fishing Goods | Fishing Rods, Reels | Light in Weight | Rigidity | Sensitivity |
Golf Goods | Golf Club Shafts, Club Heads, Face Plate | Light in Weight | Rigidity | Sensitivity |
Rackets | Tennis Rackets, Badminton Rackets, Squash Rackets | Light in Weight | Rigidity | Vibration Stability |
Marine | Yachts, Sail Boats, Cruisers, Athletic Rowing Boats, Canoes, Sail Masts | Light in Weight | Rigidity | - |
Others | Baseball Bats, Skis, Hockey Sticks, Ski Stocks, Bamboo Swords, Japanese Type Bows, Archery Bows, Radio-control Cars, Table Tennis, Billiards, Gate-balls | Light in Weight | Rigidity | - |